Here's a question about building these - when you refer to how much sanding you have to do on corecell, how are you getting your finished shape accurate? Are you using a hotwired bed in the right shape of the foil, or a CNC'd bed, or a full mold? Surely no one is sanding corcell and wrapping it in carbon and coming up with an accurate finished shape without something to make sure the shape is accurate in the finished product.
Is there a best method for doing this?? I should add that for the one foil I built, I had a flat bottom, vacuum bagged onto a curved sheet of plexiglass, and for my ability level it seemed to work just fine.
Thanks,
Peter