Came across this ad on ikitesurf, for a wood foil kit. Seems like an interesting idea, if it works.
I have doubts it would be strong enough, though some others have posted wooden DIY ones before, so maybe with enough layers of glass it's ok?
[apologies if a re-post, I didn't look through to see; I have no affiliation with seller btw!]
http://c.ikitesurf.com/classifieds/18545
Foil board kits for all those who embrace the DIY attitude.
The 5 pieces will arrive to you cut at the right size and shaped perfectly. All foils, curves, and edges, are already perfect and ready to go. Even the holes for the screws are predrilled, all you gotta do it carefully screw the pieces together (with the screws given) and your all set for fiberglassing. The tricky part of shaping and angling the wings is already done for you, spend a few hours fiberglassing and your ready to fly.
You can order fiberglass online or even use the stuff they sell at home depot. Roughly $40 of fiberglass and resin will be plenty to finish the kit.
DONT BE WORRIED ABOUT FIBERGLASSING!! Its much easier then you think. You don't have to be a expert. Jagged edges, cracks, and other imperfections will not keep this foil from flying. Do the best you can and most likely you are good to go. Basic instructions on recommended layups are included.
The kit itself is in the first three pictures. The last three pictures are examples of what the finished product can look like after it has been fiberglassed and painted. The videos below also show a finished kit in use. This foil can be bolted onto any board you have. In the second video I have it bolted onto a real ugly plywood board that I often use for testing.
Videos are these links.
https://www.youtube.com/watch?v=_7rAzTHjiSk
https://www.youtube.com/watch?v=dfznvvdZOII